Metal Rebuilding
Metal structures and components are often exposed to harsh conditions—leading to corrosion, abrasion, mechanical damage, or chemical deterioration. At WG Group, we provide advanced metal rebuilding solutions that restore damaged metal surfaces to their original functionality, eliminating the need for expensive replacements and reducing operational downtime.
Applications of Metal Rebuilding
- Reinforcement Bars (Rebars) – Restoring structural strength in RCC
- Industrial Machinery Components – Shafts, gears, flanges, and valve seats
- Marine & Offshore Structures – Pipelines, ship hulls, and storage tanks
- Structural Steel Members – Beams, columns, and joints affected by rust
- Oil & Gas Infrastructure – Corroded tanks, risers, and pipe sections
WG Group's Recommended Systems
1. Epoxy Metal Repair Composites
✔ High-strength, cold-applied systems
✔ Bonds effectively with metals like steel, aluminum, and cast iron
✔ Ideal for pit filling, surface leveling, and rebuilding worn-out areas
✔ Suitable for high-load, high-impact applications
2. Metal Fillers & Repair Putty
✔ Two-part fast-curing systems
✔ Excellent for precision detailing and cosmetic repairs
✔ Can be drilled, tapped, or painted post-curing
3. Anti-Corrosive Protective Coatings
✔ Applied after rebuilding to prevent future corrosion
✔ Options include zinc-rich primers, epoxy mastics, and PU topcoats
✔ Forms a long-lasting shield against moisture, salt, and chemicals
4. Rebar Treatment & Anchoring Solutions
✔ Rust removal and passivation of corroded rebars
✔ Epoxy coating to prevent further corrosion
✔ Encasement in polymer-modified mortar to regain structural integrity
WG Group’s Application Process
Step 1: Surface Preparation
• Rust, scale, and contaminants are removed using mechanical tools or chemical cleaners.
Step 2: Profiling for Adhesion
• Surface is roughened using grinding or sandblasting to ensure strong bonding.
Step 3: Rebuilding Application
• High-performance epoxy repair materials are applied to damaged sections.
Step 4: Curing Process
• Materials are allowed to cure based on the formulation – cold cure or accelerated.
Step 5: Final Finishing & Protection
• Machining, polishing, or protective topcoats are applied to enhance longevity and finish.
Why Choose WG Group for Metal Rebuilding?
- IS-Compliant Materials & Application Standards
- On-Site Assessment & Tailored Repair Systems
- Extended Service Life with Cost-Effective Repairs
- Experienced Team with Expertise in Industrial & Marine Projects
- Minimal Downtime – Maximum Restoration
